Foam Inserts For Boxes

Safeguard in Style with Premium Foam Inserts For Boxes from Dodo Packaging

Get the best protection for your products with our high-end custom foam inserts for boxes. Designed for longevity and precision, these inserts ultimately protect your products from damage while providing a professional and elegant unboxing experience to your customers. No matter if you're packaging electronics, cosmetics, jewellery, food, fragile gifts, etc., you can rest assured that your foam inserts will hold everything safely in place. Our foam inserts are fully customisable with options for size, die-cut, finishes, and eco-friendly materials.

At Dodo Packaging, we pride ourselves on the innovation and quality of our products, so you get a protective packaging solution that protects your products and showcases your brand in the best possible light. Order today for long-lasting, quality foam inserts at competitive pricing!

Top Features of Our Custom Foam Inserts for Maximum Protection

Included below are some of the top benefits of our completely foam inserts for boxes, which not only secure your products but also increase presentation. These options illustrate why companies across Australia choose Dodo Packaging for superior foam packaging.

Exact Fit

We offer precisely die-cut foam packaging inserts to ensure every product remains secured during shipping and handling. Whether fragile electronics, or delicate ornaments, every foam insert reduces movement to minimises risk of damage.

Durable Protection

Constructed from quality foam materials, these inserts offer better shock absorbency and pressure. They protect fragile retail products from breakage, scratches or damage from mishandling while in transit.

Brand Recognition

Digitally printing logos, patterns, and themes can add a sleek, professional finish to your custom foam packaging. From brightly coloured inserts to subtle finishes and patterns, our inserts will protect your products and advertise your business as well.

Wide-Ranging Uses

Our custom packaging comes in a multitude of industries, including:

• Electronics & Gadgetry
• Beauty & Fashion
• Food & Drink
• Jewellery & Luxury Goods
• Home Décor Items & Gifts
• Supplements & Health Products
• E-Commerce Packaging

No Minimum Orders

Whether you are a startup or a global conglomerate, we make affordable foam insert for boxes solutions available with absolutely no minimum order requirements. You can order as much as you need.

Custom Sizes & Shapes

We provide custom sizes and shapes to suit your product, giving a perfect fit to protect your products while delivering an impressive unboxing experience for your customers.

Eco Options

We can also produce foam inserts using recyclable or environmentally friendly materials. This way, we not only protect your products but also help protect the planet by reducing packaging waste and pollution.

Check Our Wide Range of Foam Inserts for Boxes

Foam Inserts for Tool Boxes

Organise and protect your tools with foam inserts for tool boxes. The inserts have precise cut-outs, which allow you to keep each tool in place, avoiding scratches, damage, or misplacement while travelling or in storage.

Foam Inserts for Cases

Custom foam inserts for cases provide maximum protection for delicate equipment, electronics, or instruments. The durable foam that cushions, absorbs shock and impact, keeping your valuable equipment safe, secure, and organised into a neat professional presentation for easy transport.

Foam Inserts for Shipping Boxes

Protective foam inserts for shipping boxes will help make sure that products are delivered to your customers free from damage. The foam inserts provide cushioning and stability to the packaging and diminish the chances of movement, breakage, or mishandling. When coupled with cardboard boxes, it makes your packaging more professional!

Foam Inserts for Gift Boxes

Take your gift packaging to the next level with custom foam inserts for gift boxes that are protective without sacrificing elegance. The cut-outs can be tailored to hold fragile items securely, while also creating a more jaw-dropping unboxing experience that your recipients will appreciate.

Foam Inserts for Jewellery Boxes

Protect your valuable jewellery with specially designed foam inserts for jewellery boxes. Fashioned to fit rings, necklaces, earrings, and bracelets, the foam inserts not only protect against scratches and tangles but can also add a formal presentation to show your jewellery professionally and luxuriously.

Foam Inserts for Pastel Boxes

Keep your soft pastels, oils, or art supplies safe and secure with customised foam inserts for pastel boxes. The precision-cut cavities will prevent breakage or dust from ruining even the slightest of your art supplies, while keeping each piece together, organised, and easily accessible for artists and hobbyists.

Foam Insert Sizes and Dimensions for Every Product

We create custom foam inserts in custom sizes to perfectly match your product and box. Here are some more common size categories:

Small Inserts: 4 × 4 to 8 × 8 inches

Ideal for jewellery, watches, cosmetics, USBs, or small electronics/accessories.

Medium Inserts: 10 × 10 to 12 × 15 inches

Great for books, gadgets, tools, cosmetic kits, or fragile gift items.

Large Inserts: 14 × 18 to 18 × 20 inches

Suitable for shoes, apparel, electronics, collectibles, or luxury packaging.

Extra-Large Inserts: 20 × 20 inches and larger

Great for larger products such as cameras, equipment, home décor, or to ship multiple items in one box.

Ways to Personalise Foam Inserts for Boxes

Choose your foam colour—black, white, or bold shades that reflect your brand's aesthetic and product style.

Print, emboss, or laser-etch your logo on the foam for a professional look and feel.

Create unique cavities cut from foam, shaped exactly to your product for a snug fit and elegant presentation.

Include multiple layers, sections, and compartments in your custom foam inserts Australia to organise products neatly inside the box.

Add luxury to your packaging with velvet or suede lamination—perfect for premium gifts and jewellery packaging.

Think about the function too! Foam inserts can feature removable trays, built-in handles, or additional space for accessories.

Printing Options

Custom-made foam inserts spotlight your brand identity with sophistication and professionalism. We offer advanced customisation and printing options, including digital printing and offset printing, to print logos, graphics, and product details directly on the foam packaging inserts, or package that accompanies them.

To take it up a notch, we offer spot UV, embossing, debossing, and metallic foil stamping, so that your custom foam inserts for packaging can not only look attractive, but also feel like a luxurious item. Looking to protect the planet? We have sustainable ways of working with eco foams, recycling efforts, and no toxic inks when manufacturing to ensure you can protect the planet and your product.

Finishing Choices

An effective finish adds protection to your custom boxes with foam inserts as well as increases their aesthetic value. A gloss finish adds sheen and enhances colours, while a matte finish adds smooth elegance. For an elevated tactile effect, soft-touch lamination or textured finishes enhance the value of the product and provide a premium experience that adds to the experience during unboxing and immediately represents a high-end image to the customer.

The Process We Follow to Create Perfect Foam Inserts for Boxes

We offer total support for customers when designing custom moulded foam packaging for their products. Our team fully guarantees that every insert will be custom-designed to protect items as well as show/display them.

Design Foam Packaging Today!

With free design support, we can bring our packaging visions to life. Whether you want to improve an existing foam insert design or start a new one from scratch, our experts will be involved with your project every step of the way. Some of the most common styles we come across regarding foam inserts are listed below.

Precision-Cut Inserts

These types of inserts are custom-tailored for each product. Our custom styrofoam packaging is great for toys, electronics, tools, or fragile items. This insert provides maximum protection and provides a neat and professional way to display an item.

Layered Foam Inserts

A layered foam insert is great for presenting and packing away a variety of different products in one box. These inserts are very convenient and durable for unboxing experiences for luxury products, jewellery, and gift packaging.

Get Proofs and Samples Ahead of Production

Colour & Material Test

Regardless of whether you need black foam, sophisticated white options, or an array of custom colours, we'll let you test materials before bulk production. Our team can assist you in selecting material density, texture, or colour for your foam product.

Production Grade Sample

We can provide a single custom-cut foam packaging to properly check fit and durability before investing in a larger production run, which will allow you to validate cut-out precision, cushioning performance, and product protection.

Plain or Branded Sample

You can have a plain foam insert, at which point you're testing for structural support and protection, or a branded foam insert, featuring velvet lamination, fabric overlay, or an embossed logo added, to give more of a prestige feel.

Eco-Friendly Practices With Impact

We also provide eco-friendly foam alternative options, such as recyclable and biodegradable foams, to help lower environmental impact; thus allowing you to get the best protective materials for your products, while at the same time being eco-friendly.

Why Choose Dodo Packaging for Custom Foam Inserts

If you are looking for custom packaging boxes with foam inserts, look no further than Dodo Packaging. Here are a few reasons that businesses come to us:

Complete Customisation

We enable total customisation to create foam inserts for your product. From die-cut cavities to custom shapes, colours, and branded overlays, we can help optimise your product's protection, as well as its presentation.

High Quality Protection

The durable, impact-resistant materials used in Dodo Packaging inserts will help cushion and secure fragile items whilst in shipping, handling, and storage. No matter what your product is, we confidently guarantee maximum safety together with a professional result.

Affordable Pricing

Are you looking for affordable custom foam packaging solutions that don't sacrifice quality? We are all about cost-effective foam insert ideas on our platform. We strive to provide affordable insert solutions for both startups and established businesses - helping you to save and still get you premium protection.

Trustworthy Customer Service

Put your trust in our packaging specialists to walk you through each step - from the inception of design to production. We will make the entire process seamless and painless. We believe in making your vision a reality.

Quick Turnaround & Free Shipping

Quick turnaround time and on-time delivery are our priority. Your foam inserts for boxes will be made to meet your delivery timelines. We take care to ship your packaging with no hidden fees, with free shipping to always get your packaging to you on time.

Variety of Finishing Options

Make your foam inserts for boxes Australia stand out by adding upscale finishes that include velvet, suede, fabric lamination, embossing, or foil stamping. All of these options fascinate and are consistent with your brand's premium status.

Eco-Safe and Protective

We have recyclable and eco-friendly foam solutions to protect your products while minimising your environmental impact. By working with us, you not only protect your items but also support a more sustainable future.

Low MOQ

For those starting a new brand or just exploring new designs, you can order small yet custom foam inserts for box quantities for free. With us, you'll get flexibility, cost savings, and premium results every single time.

Place your order now to get foam inserts for boxes!